Manufacturing Trends

Manufacturing Trends in 2022

Manufacturing Trends

At ACS Industrial Services, our job is to complete your industrial repairs fast, so you can get your business back up to speed quickly. That requires our teams of technicians to stay ahead of the curve with the latest trends in the manufacturing industry. Keep reading to learn a bit more about what’s anticipated for the manufacturing industry in 2022 from the experts at ACS Industrial Services. 

Supply Chain Disruptions 

Unfortunately for Americans, supply chain disruptions are here to stay in 2022. The supply chain worldwide will continue to be affected by challenges from the COVID-19 pandemic. Delays and disruptions are expected to continue well into 2022 and possibly beyond. Many manufacturers are faced with difficulty when it comes to supply chain challenges. The supply chain issue has forced organizations to seek resources and manage their supply chains differently to stay in business. 

Talent Shortage

Like all industries, manufacturing is not immune to hiring and retaining top talent. Even in 2022, experts are predicting that recruiting and keeping skilled professionals (like engineers, designers, and technicians) will continue to be a struggle for manufacturing organizations. With demand for manufactured goods growing among consumers, companies have to be prepared to take the necessary steps to recruit and retain skilled professionals. 

The Rise in Smart Factories

Just the phrase “smart factory” sounds great, right? As older equipment begins to phase out, newer machinery and equipment are making their way into manufacturing centers around the country. We’re even seeing full smart systems taking over entire manufacturing centers. Many of these smart factories rely on machinery that uses central monitoring tools, which can alert companies to necessary maintenance, monitor equipment efficiency, and even help reduce overall operating costs. 

Predictive Maintenance

Now more than ever, preventative maintenance is crucial to manufacturing companies. The development of sensors and remote monitoring is becoming more popular to predict potential repairs before any serious issues arise. Predictive maintenance can help reduce unplanned downtime at your manufacturing center, especially if a repair issue is caught early!

Get in Touch with ACS

If you are in the manufacturing industry and need an industrial electronic device repaired, contact ACS Industrial Services! We can provide feedback and advice that is timely, dependable, and in line with the latest manufacturing trends. When you partner with us, you can be assured that we’ll take care of you. Let the experts at ACS give you a free evaluation and repair quote.

  • A repair can often save as much as 80% of the cost of buying a new piece of equipment.
  • Most repairs are back in your hands in 7-15 days after approval.
  • Our Rush Repair Service ships in just 2-5 days after approval.
  • We Guarantee Our Repairs With A Full Two-Year Warranty.

For a Free Evaluation, use our RMA Form link or visit our website and click on the “Contact Us” button on the upper right hand. You can also reach out to us at 800-605-6419 and speak to someone on our customer support team.

manufacturing

Prevent Downtime in Your Manufacturing Center

A manufacturing center can be a large, sprawling structure that contains one of the most important pieces of your business. Keeping up with this operation can be difficult, and while you and your crew work to maintain a steady flow, problems can and will pop up. 

manufacturing

When this happens, the clock begins ticking and your downtime results in increased bottlenecks, loss of efficiency, unproductive employees, and, most importantly, loss of profit. If the problem is serious enough, the entire operation could go into full shutdown.

You can take a variety of steps that will keep downtime at a minimum. Remember that a complex system will constantly need to be maintained and monitored – creating a routine maintenance process helps reduce this risk.

Employees

Even automated and computerized machines need to be operated and maintained by the human element. Your employees should be trained on how to use every component of the manufacturing process – and continual training or offering courses will keep them educated and prepared to handle emergencies. They should also be encouraged to take ownership of their machines – this responsibility helps improve longevity.

Training to reduce human error and downtime is one thing, but employees need to work in a safe environment. Making sure they are able to operate their machinery safely prevents injuries that can be costly to your staff – and also impact the output of your business.

Maintenance

Most of the machinery in your building comes with maintenance schedules. The guidelines and directions in these publications shouldn’t be ignored. They’ve been written and tested by the company, so when you adhere to them, you’re taking preventative measures.

Routine maintenance and cleaning are essential to keeping machines working properly.  Contamination in the form of dust, dirt, moisture and corrosive liquids can trigger a multitude of failures. Simple everyday cleaning can be as important as anything else to prevent downtime.

 It can be easy to fall into the trap of taking shortcuts or having workarounds become the operating standard. Addressing this issue shouldn’t be done in a negative manner. Instead, review the operating instructions as a team so everyone can perform maintenance correctly and accurately.

Appoint one of your team to chronicle every maintenance step that’s been taken. This can come in handy if your machine ceases to work and you apply for a warrant reimbursement. One of the first documents the provider usually wants to see is your maintenance logs.

Lifespan of Your Equipment

Machines don’t work forever – over time they can begin to malfunction. Smaller parts that you can’t even see can wear down, and when enough of them start to falter, it can add up to serious complications. Identifying small issues now can prevent them from growing into expensive disasters.

Purchasing new equipment is expensive and it can come at the wrong time. Review your budget and if you don’t have adequate funds for major investments, it’s time to start. This measure will lessen the impact to your profits and costs when it comes time to make this decision.

Contact ACS

If your machinery breaks down or is starting to show signs of failing, ACS Industrial can help. We’ve been in business for more than two decades, and our team of experts have years of experience and the proper resources to get yours fixed.

Let the experts at ACS give you a free evaluation and repair quote.

  • Repair usually saves up to 80% the cost of buying a new piece of equipment.
  • Most repairs are back in your hands in 7-15 days after approval.
  • Our Rush Repair Service ships in just 2-5 days after approval.
  • We Guarantee Our Repairs With A Full Two-Year Warranty .

For a Free Evaluation, use our RMA Form link or visit our website and click on the “Contact Us” button on the upper right hand. You can also reach out to us at 800-605-6419 and speak to someone on our customer support team.

cleaning

Keeping Manufacturing Equipment Clean

There’s an excellent chance that your operation, regardless of what it produces, runs for extended periods of time at aggressive speeds. In order to achieve your goals and keep everything running right, it’s important to keep your manufacturing equipment clean and well maintained.

Manufacturing equipment that is regularly cleaned helps reduce down time. Even if your operation is only halted for an hour, the impact on your production and profits can severely affect your bottom line and production output. 

Cleaning your manufacturing equipment can improve employee safety – heavy machinery that malfunctions can create dangerous situations. There could also be guidelines set down by safety organizations such as OSHA that require regular cleaning. Don’t forget to keep records in case of an inspection.

There are several different methods you can use to achieve cleanliness. It’s also a good idea to schedule specific times when this task is performed. You may have a staff dedicated to this job, but you can also remind your front line employees to take extra precautions when they’re operating their equipment.

Lubrication

You need to keep manufacturing equipment clean, and lubrication is key. Well oiled and lubricated machines pick up less dust and debris. Lubricating also allows you to take a close look at seals, gaskets, and other essential components.

Don’t forget to use the lubricant specified by the manufacturer. If not, the result can be increased wear or shutdown of the equipment.

Power Washing

Before you consider this method, check with the equipment specs. A power washer can quickly remove dirt and grime from the machinery and allow for a closer inspection of key stress points that might be failing. 

If your operation is large scale, a pressure washer might not be the answer. There are larger washers, also known as water cannons, that deliver high pressure water. Again, check with the operating instructions so you don’t wind up causing more harm than good.

Software Monitoring

Certain manufacturing equipment comes with software that can alert operators when it’s time for scheduled maintenance. The software can also provide instant analytical information that can be monitored on a continual basis. Sensors hooked up to the software can indicate if part of a system is underperforming, allowing you to determine if it’s time for cleaning procedures.

ACS Industrial Can Help

Even with regular cleaning and maintenance, your machinery can malfunction or show signs of a complete breakdown. When this happens, contact ACS Industrial. Our experts can work with you to pinpoint components that are no longer working and what needs to be done to get them functional.

When you send in your part that needs repair, you can expect the following from us:

  • To save up to 80% of the cost to buy a new one
  • Most equipment  will be back in your hands in 5-15 days. 
  • With our Rush Repair option you can have your equipment back in just 2-5 days.
  • A guarantee on our repairs with a full two-year warranty .

For a Free Evaluation, use our RMA Form link or visit our website and click on the “Contact Us” button on the upper right hand. You can also reach out to us at 800-605-6419 and speak to someone on our customer support team.

Expert Siemens Servo Motor Repair

When some machines and equipment in your facility break, you can often have your in-house support team or service complete the work in your own facility. With other machines, like a servo motor from Siemens, you generally must seek out lternative repair options. The Siemens servo motor is highly important in many business and manufacturing operations. When your servo motor requires repair service, one call to ACS Industrial can begin the repair process.

At ACS Industrial, we can repair most Siemens products in our Mid-Atlantic repair center and we have been providing expert service on this these and other types of industrial equipment products for many years. You can call us our customer service team to learn more about the repair process. When your damaged or malfunctioning item arrives at our repair center, we will get right to work to diagnose the problem and to provide you with an affordable quote. Our repair fees are usually significantly more affordable than the cost of a replacement, and this means that our repair services are often the better solution available to you. If you have been using a Siemens servo motor in your facility, you may be concerned about how long the repair process will take. However, most repair services at ACS are completed within one or two weeks, and we also offer expedited service for  even faster turnaround.

ACS Industrial has been helping companies like yours with all of their industrial equipment repair services for many years. The Siemens servo motor repair service is just one of many types of equipment we can repair, and this means that we are your go-to source for all Siemens equipment repair needs and for repairs of other brands of equipment. You can spend some time browsing through our website today to learn more about the services we offer. Then, you can call us directly to begin the repair process. Our phones are always answered by live customer service reps during regular business hours. This easy step is the first step to take when you need to have your equipment repaired quickly by a team of expert repair technicians.

Expert Lambda Power Supply Repair

TDK-Lambda Americas has established a strong reputation for excellence over the years. In fact, since its inception in 1945, it has continued to innovate and manufacture power supply devices for various industries. Eventually your Lambda power supply may require repairs by a specialist in Lambda power supply repair.

One of its most popular Lambda products is the Lambda power supply, and there are various models of the power supply available to meet the needs of the company’s varied customers. Some of these models include the switching power supply, the DC power supply, the high voltage power supply, the low voltage power supply and others. While these devices were designed for long-term use in a commercial or manufacturing environment, they nonetheless can develop repair issues over time. When you need Lambda power supply repair, you want to turn to the trusted team at ACS Industrial Services.

The experts at ACS Industrial can help you with all of your Lambda power supply repair needs regardless of the type of power supply that you are using. We understand that most of our customers are initially concerned about the cost. You can ship your damaged equipment to us, and we will quickly inspect it and provide you with a firm, free estimate for the repairs you need. After you review our estimate, you will see that repairing your equipment with ACS Industrial is more economical than replacing the equipment.

Your next concern may be how quickly the repair work can be completed. We offer standard and expedited repair services to meet your needs. Standard repair services are completed within about a week or two, and expedited services can be completed within a couple of days. Our repair experts will complete your repair quickly and with care.  In fact, we place a one-year warranty on the work that we complete for you unless otherwise noted, give you reassurance.

ACS Industrial Services is the trusted company that many depend on for their Lambda power supply repair needs and other types of equipment repairs. Request an estimate for the repair service that you need today, and you will see first-hand why we are the company that others turn to time and again for all of their electronic repair needs.

Expert Fanuc Repair Service

When equipment breaks down, it wastes a lot of time and money. This is why businesses need to have reliable Fanuc industrial repair services on call. Developing a relationship with experts at ACS Industrial Services ensures that people can quickly repair rather than replace a wide range of equipment. This saves an organization a lot of time and money and ensures that equipment is operating at peak performance.

Malfunctioning Equipment

Over time, it is normal to need some servicing on Fanuc industrial equipment. ACS Industrial experts understand that time is money so they quickly diagnose the issue. Most repairs are completed between 7-15 days and ACS offers quick shipping. ACS stands by all of their work: all repairs come with a full one-year warranty unless otherwise noted.

Save a Lot of Money

Replacing machines is incredibly costly. For a fraction of the cost, ACS Industrial can provide high quality Fanuc industrial repair services. For example, experts report that repairing machines is 15-50% of the cost that replacement would run. ACS will provide accurate estimates and make the repair process easy reducing your stress and downtime.

Expert Fanuc Repair Service

ACS Industrial repairs a wide range of industrial equipment. Everything from industrial electronics, printed circuit boards, servo motors and drivers to PLCs, telecom equipment and encoders can be handled by our repair experts. Quick Fanuc industrial repair services are affordable when people work with professionals.

Save Investment Risk

ACS understands that you need to work with reliable technicians for all of your repairs. Free evaluations and repair quotes give you upfront information to make a good repair decisions. Our one-year warranty gives you reassurance. A detailed repair pricing list is available on the ACS website.

Anyone dealing with malfunctioning industrial equipment needs to give ACS Industrial Services  a call today. Let Fanuc industrial repair experts get your equipment repaired quickly and efficiently. No one wants to deal with surprising breakdowns. Working with experts in the industry saves organizations a lot of time and money. Replacements can cost hundreds if not thousands of dollars. For sometimes half the price, one can quickly repair the machine.

Expert Fanuc Touch Screen Monitor Repair

In certain manufacturing and machining environments, the use of a touch screen monitor is highly beneficial. As instrumental as your touch screen product is, it may require Fanuc industrial repair services from time to time. ACS Industrial Services is the company to rely on for all of your electronic machining equipment repair services.

There are several models of touch screen monitors that are in use in various manufacturing facilities around the globe today. Some of these touch screen include the 90 Series, the RX7i Series, the VersaMax, the Quick Panel Series and others. Each of these products has different features and benefits, and you may have carefully selected the products in use in your facility based on the benefits it could provide.

ACS Industrial has been the go-to source that companies like yours have been relying on for years when their high-quality machining and manufacturing equipment requires repair services. We can provide you with Fanuc industrial repair for all equipment made by this manufacturer, and this includes touch screen monitors. We strive to provide you with the most competitive rates for our services, and often, repairing this type of equipment is less than half the cost of a full replacement. This makes our repair service a cost-effective remedy to your current repair issue.

If your touchscreen monitor by Fanuc has been damaged in some way, you can simply ship it to our repair center. One of our expert technicians will inspect it upon receipt, and we will provide you with a free, no-obligation repair quote. It is our goal to help you repair your Fanuc equipment in an affordable way and with fast results. In most cases, an estimate will be provided to you within one to two days after we receive the item, and we can complete most repairs within one to two weeks. If your needs are urgent, we do offer expedited service. ACS Industrial is a leader in Fanuc industrial repair services, and after using us once, you will experience our professional and dedication to customer satisfaction first-hand.

Expert Fanuc Power Supply Repair

There are many different types of Fanuc power supplies available for you to choose from, and these offer you various levels of control to meet your needs. You may have also chosen the Fanuc brand of power supply because of the company’s long-standing history of excellence. However, with regular use of your power supply, it is bound to develop repair issues over time. ACS Industrial Services is the reliable, dependable company that you can call for all of your Fanuc power supply repair needs. You may have spent a considerable amount of time researching the options and ensuring that the model that you purchased fully met your needs. Keep them at peak operation with proper maintenance. We are experts in fanuc power supply repair including the 3 Series, the 5 Series, the Plastic Modular Series and others.

Depending on the type of power supply that you are using in your facility today, you may have spent a few hundred dollars or more on your equipment, and it may have crossed your mind that it may be more affordable to simply replace your equipment than to repair it. However, before you make a final decision, you should obtain a free estimate for Fanuc power supply repair from ACS Industrial. We are known for providing fast, high-quality repair services with reasonable prices. To obtain a quote, you simply have to ship your power supply unit to us for a free evaluation. We can quickly diagnose the problem and provide you with an affordable, firm estimate for the repair. Most of the time, our repair costs are about 15 to 50 percent of the cost of a new unit, so repairing your unit with us is often the most cost effective solution.

While provide our customers with quality results, fair rates, fast service. We understand that your Fanuc power supply is a critical component of your operations, and we can complete Fanuc power supply repair typically in about seven to 15 days. Expedited service is also available upon request. If you are dealing with a broken power supply, your first step should be to ship it to ACS Industrial Services for a free estimate.

Experts in Fanuc Servo Motor Repair

If you have been searching the Internet for Fanuc servo motor troubleshooting tips, you are not alone. There are various models of servo motors that you may use in your facility, and all models are expertly crafted to produce powerful, efficient results in your facility. These machines are known for durability and are designed to be used in intensive work environments. However, with regular use, a servo motor may develop repair issues. Before you begin looking for a repair company to call on, you may be researching basic Fanuc servo motor troubleshooting tips. While basic troubleshooting efforts may easily and quickly provide you with the efficient results that you want, the fact is that some problems will require professional repair services.

When your Fanuc servo motor troubleshooting efforts are not effective, you can call ACS Industrial for expert repair services. We specialize in repairing all types of Fanuc servo motors. We also repair other electronic Fanuc equipment as well as equipment made by other manufacturers. We have been one of the most trusted and dependable repair resources that companies like yours have turned to for their repair needs over the years, and we can help you to quickly solve your repair challenges. Regardless of what type of Fanuc motor you need repaired, our skilled team of experts can provide you with the results you need.

If you are interested in Fanuc servo motor troubleshooting repair service, you can ship your equipment to ACS Industrial Services today for a free estimate. You will only need to pay for the shipping fees to receive an estimate. With your estimate in hand, you can see how competitive our rates are. Our rates generally are considerably less than the cost of a full replacement, providing you with a cost-effective way to address your repair needs. We offer fast standard repair service, or you can request expedited service and have your equipment repaired and shipped back to you sometimes within 48 hours. We make it easy and affordable to address your electronic equipment repair requirements.

Expert Fanuc Servo Drive Repair

Fanuc servo drives are used in conjunction with various types of control systems in machining operations. From time to time Fanuc servo drive repair is needed. Fanuc Servo Drives are essentially electronic amplifiers that are used to control motion in relation to a command signal released from a servomechanism. These are generally smaller in size, but they serve a highly critical function. Because of this, many companies like yours have made the decision to invest in a Fanuc servo drive due to the reputation for power and reliability that this brand has established. Fanuc has been in business for over four decades, so its reputation has been established through proven results over the years. As you might imagine, however, damage can develop through wear and tear of these devices as well as through accidents and other related events. When you need Fanuc servo drive repair in your facility, you want to turn to the experts at ACS Industrial Services for affordable and efficient repairs.

There are various types of Fanuc servo drives, such as the S series, the C series and the AC digital model, to name a few. Regardless of the type of servo drive that you have, you can count on ACS Industrial for all of your repair needs. The Fanuc servo drive repair process at ACS Industrial is designed to be streamlined and efficient for you. At ACS Industrial, we understand that you need to get a repair or replacement for your equipment quickly. After all, you want to make sure that a repair is the right move.  Many Fanuc servo drive repair services performed by ACS Industrial are considerably more affordable than a replacement of the equipment. To learn more about the specific cost to repair your equipment, you will need to ship your equipment to our repair center for a free evaluation. We will quickly inspect it and diagnose the problem. With our firm repair quote in hand, you can make an informed repair decision.

ACS Industrial Services is a full-service industrial electronic repair equipment company that can assist you expert repairs. We provide our customers with first-class service and fast results because we understand that you rely on this equipment for specific and important functions in your facility.